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Jan 1, 2012 (Vol. 32, No. 1)

High-Throughput Protein-Expression Challenges

  • Despite exciting progress in deciphering and decoding the genome, expression of gene products into functional proteins, especially in high-throughput applications, remains a complex challenge. Researchers are tackling those issues head-on by developing new tools and strategies. 

    CHI’s upcoming “Engineering Genes, Vectors, Constructs and Clones” conference will highlight some of these emerging approaches including rapid parallel cloning, redesigning more efficient promoters, and novel technologies for metabolic and glycoengineering.

    Protein expression requires two initial critical decisions: the selection of a cloning strategy (e.g., deciding what vector properties are needed such as type of promoter, addition of a fusion tag, etc.), and selection of the cell type for expression (i.e., prokaryotic versus eukaryotic). High-throughput protein expression adds other requirements: the necessity for automatable methods for rapid cloning and protein isolation.

    Development of a ligation-independent method of cloning is a key element, says W. Clay Brown, Ph.D., scientific director of the high-throughput protein lab, Center for Structural Biology, Life Sciences Institute, University of Michigan.

    “It used to be that both the gene and vector were digested with a compatible restriction endonuclease site and then ligated together. The problem is restriction sites may not be compatible across a number of genes and may need constant re-adjustment.

    “Currently, newer technology has emerged, allowing us to perform ligation-independent cloning (LIC) that universalizes our ability to use any sequence. This has clear advantages for high-throughput gene expression where the whole idea is to do many variations at once rather than one clone at a time.”

    Dr. Brown’s group is expressing proteins in insect cells utilizing a series of new LIC baculovirus vectors.

    “We developed a series of plasmids for optimizing LIC cloning. These can assess the effect of different fusion proteins by themselves or in combination with different signal peptides. They can be utilized for expressing intracellular or secreted proteins. Use of a removable histidine tag allows rapid batch purification of expressed proteins.”

    Baculovirus expression has several advantages. “Such systems allow high-level protein expression in insect cell suspension cultures. Importantly, because insect cells are eukaryotic, they also allow proper folding and inclusion of post-translational modifications such as glycosylation. Prokaryotic systems cannot do this.”

    The combination of quick and efficient LIC cloning technologies with high-level eukaryotic expression is helping to usher protein expression into the high-throughput arena.

    “Developing target proteins that are relevant to human diseases requires a lot of optimization to obtain a protein with the necessary therapeutic properties. Once you have obtained this, the hope is to be able to ramp up the system to produce high levels of product for subsequent therapeutic development or structural studies.”

  • Glycoengineering

    Although baculovirus expression systems can produce glycosylated proteins, they cannot glycosylate the products identically to mammalian cells because insect cells have more primitive glycosylation pathways. Thus, insect cells are unable to produce recombinant glycoproteins containing the terminally sialylated complex-type N-glycans found on many mammalian glycoproteins.

    “This is a limitation of baculovirus expression systems because those N-glycans have essential roles in glycoprotein function,” notes Donald Jarvis, Ph.D., professor, molecular biology, University of Wyoming.

    “The production of recombinant therapeutic glycoproteins requires an expression system that can provide appropriate glycosylation to ensure what is produced is functionally and structurally similar to the native product. Since these systems cannot produce sialylated glycoproteins, this is a significant problem.”

    Dr. Jarvis says that this problem can be addressed by utilizing glycoengineering approaches. “Over the past 15 years, we’ve clearly demonstrated that one can transform insect cells with genes encoding the N-glycan processing functions needed to ‘humanize’ their protein glycosylation pathways.

    “The basic idea is to reprogram the endogenous insect cell glycosylation pathways, which enables insect cells to produce recombinant glycoproteins with human-type carbohydrate side chains.”

    However, the system is not yet ready for prime time. “The current challenge is to produce transgenic insect cell lines that provide higher efficiencies of human-type glycan processing. Although we can successfully glycoengineer insect cells to humanize their glycosylation pathways, humanized N-glycan processing efficiencies have not been high enough to provide the level of recombinant glycoprotein homogeneity we’d like.

    “Of course, this is a high standard because even the most widely used mammalian expression systems, such as Chinese hamster ovary cells, produce structurally heterogeneous recombinant glycoproteins,” he continues.

    “We’re not sure when we’ll get there, but we intend to engineer the baculovirus-insect cell system to achieve this higher standard. This will greatly facilitate the production of better, more ‘mammalianized’ recombinant proteins for research and therapeutic applications.”

  • Promoter Optimization

    Click Image To Enlarge +
    VTU Technology reports that its cultivation and screening capacity of more than 20,000 clones per week in 96-deep well plates enables the development of customized high-performance expression strains that can be directly transferred to controlled bioreactor cultivations.

    Similar to higher eukaryotes, the yeast Pichia pastoris also possesses biological machinery for engineering post-translational modifications of expressed proteins. They add another advantage: high-level expression of functional protein.

    Pichia provides an ideal solution for production of therapeutic or industrial proteins particularly because of its inexpensive growth medium, a high capability for secreting proteins, and scalability,” says Roland Weis, Ph.D., head of operations, VTU Technology.

    Although not usually considered a high-throughput-amenable system, Dr. Weis says VTU has developed technology to bring it into that arena.

    Pichia possesses one of the strongest eukaryotic promoters known. It controls an alcohol oxidase (AOX) gene. While Pichia grows on methanol, it is repressed on glucose, glycerol, or ethanol. This provides a capability for tight regulation. We developed a microplate-based system for cultivation and subsequent screening of about 20,000 clones per week.

    “The basis for this technology is our library of AOX1-promoter variants that allow for methanol-free as well as methanol-dependent protein expression. Because there are subtle differences in the expression by each promoter, we perform optimization of protein expression on a microscale for high-throughput screening in unrivaled timelines,” he explains.

    “Our goal is to get the best expression for each construct. Screening of promoter variants is the way to accomplish that. There really is no particular rationale for why one promoter version works better than another. Nature finds its way differently. We let nature decide and then choose what nature chooses.

    “Thus, high-throughput screening of our promoter library with any gene of interest allows us to optimize yeast expression of specific clones. After we find the ideal match, we can then directly scale up in a fermenter to produce high levels of that protein. In this way we are able to maximize throughput as well as output,” Dr. Weis concludes.

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